Actual Use Cases

Case 1: Automatic Assembly Line for Electronic Products

Background:

An electronic product manufacturer wanted to improve the efficiency and quality control level of its automatic assembly line, ensure that each component can be assembled accurately and correctly, and monitor the entire assembly process in real time.

Solution:

The manufacturer adopted the XTIOT XT8601B USB automatic assembly line Code 128 machine vision product, integrated into the automatic assembly line, for real-time detection and recording of the barcode information of each component.

Implementation steps:

Hardware installation: Install the XTIOT XT8601B machine vision product at key nodes of the assembly line.

Software integration: Connect the machine vision product to the assembly line control system through the USB interface and configure the Code 128 barcode reading function.

System testing: Conduct comprehensive functional tests to ensure that the machine vision product can accurately read and process the Code 128 barcode.

Employee training: Provide operational training for production line operators to ensure that they can use the machine vision system correctly.

Effect:

Improve efficiency: Automated code reading reduces the need for manual intervention and speeds up assembly.

Quality control: Real-time monitoring ensures the correct assembly of each component and reduces the generation of defective products.

Transparency: Managers can view the production status in real time through the system, which is convenient for timely adjustment of production plans.

Data synchronization: The code reading data is uploaded to the background management system in real time, which is convenient for production data analysis and traceability.

Case 2: Automotive parts assembly

Background:

An automotive parts manufacturer needs to improve the efficiency of its assembly line, ensure that all parts can be accurately assembled to the designated location, and be able to track the source and destination of each part.

Solution:

The manufacturer uses XTIOT XT8601B USB automatic assembly line Code 128 machine vision products, integrated into the assembly line, for real-time detection and recording of parts barcode information.

Implementation steps:

Hardware installation: Install XTIOT XT8601B machine vision products at key nodes of the assembly line.

Software integration: Connect the machine vision product to the assembly line control system through the USB interface and configure the Code 128 barcode reading function.

System test: Perform comprehensive functional tests to ensure that the machine vision product can accurately read and process Code 128 barcodes.

Employee training: Provide operation training to assembly line operators to ensure that they can use the machine vision system correctly.

Effect:

Improve efficiency: Automated code reading reduces the need for manual intervention and speeds up assembly.

Quality control: Real-time monitoring ensures the correct assembly of each component and reduces the production of defective products.

Transparency: Managers can view the production status in real time through the system, which facilitates timely adjustment of production plans.

Data synchronization: Code reading data is uploaded to the background management system in real time, which facilitates production data analysis and traceability.