1. System overview:

Barcode technology was born in the 1920s. As the unique identification of products, it has been widely used in various industries, involving commodity circulation, warehousing, logistics, freight and other fields. It builds a bridge of information communication, fully integrates enterprise resources, fundamentally solves the phenomenon of information islands, improves business processes, and enables enterprises to gain advantages in market competition.

However, the application of barcode technology in manufacturing and ERP is relatively lagging behind. A large amount of production data and logistics data need to be entered manually, which is not only inefficient but also prone to errors, which directly makes it difficult for the ERP system to be successfully launched. The emergence of barcode technology makes data collection difficult. The problem is easily solved, and it has become the most economical and practical automatic identification and data collection technology so far. It has the advantages of simple operation, fast information collection speed, large amount of collected information, and high reliability.

Based on years of R&D experience in barcode logistics ERP system, XTIOT Technology successfully combined barcode technology with ERP system and developed a set of barcode ERP software integrated with production execution system (MES). Designed the interface to integrate with other related information systems, such as ERP, MRP, CRM, etc., and has successful integration experience with mainstream ERP systems such as SAP, ORACLE, and UFIDA.

System Structure:

The system adopts C/S (Client/Server) structure design and Microsoft SQL Server 2000 database, which realizes the unified coordination of internal business systems, which is convenient for the storage and query of large amounts of data in the factory. The system runs at high speed and accuracy. application to reserve channels for future Internet queries of other branches or factories and offices.

Through the logistics tracking of the production and manufacturing industry, the system can meet the needs of the company's residence management for material preparation, manufacturing, warehousing and transportation, market sales, after-sales service, quality control, etc. The system is highly integrated, with data traceability, traceability, reverse checking and powerful reporting functions to meet changing management needs. Multi-dimensional graphical data analysis enables you to understand the execution of the production plan and the status of specific unit components while sitting in the office. flow.

Through the EAS-MES manufacturing execution system, the application of barcodes will run through the entire business system. From the purchase of raw materials into storage, the system can generate barcodes of different batches, different specifications, models, colors, grades, etc., in the storage list. It is necessary to accurately enter the above information, and at the same time, barcodes can be used to quickly process these businesses in the process of production picking and returning.

Through the pre-defined product process flow, the entire production process control from picking materials to enter the workshop for preparation, to assembly, debugging, initial inspection, re-inspection, poly-adjustment, maintenance, aging to packaging and warehousing is completed. Position and key control parts, through the MES system to achieve correlation and data collection, the first-line production data such as unqualified phenomena, unqualified products, and unqualified rates during the inspection process can be displayed in the workshop through Kanban, which intuitively reflects production. Current and work-in-progress status;

In the later storage of finished products, new barcodes should also be generated according to information such as batches and customer orders. In the out-of-stock billing process, the barcodes can be scanned directly to complete the documents. Documents with small data volume can also be processed manually. In addition, when inventory is counted, wireless data collectors can be used to complete, and the data stored in the collectors can be directly imported into the system through the interface, which improves the efficiency and accuracy of inventory.

The barcode ERP system improves manufacturing competitiveness by controlling all factory resources including materials, equipment, personnel, process instructions and facilities, providing a way to systematically integrate on a unified platform such as quality control, document management, production scheduling, etc. It realizes the integration of real-time EPR/MES/process control system, which forms a bridge for information exchange, enabling enterprise managers to grasp production information in real time and make production decisions.

3. System function:

The system can realize workshop production planning and scheduling, production task query, production process monitoring, intelligent data collection, quality inspection and control, material tracking, raw and auxiliary material consumption control, workshop assessment and management, statistical analysis, human resources and equipment management and other functions. Completely help enterprises to improve the dark-box operation of production site management.

Jingcheng EAS-MES production execution system includes workshop production planning and scheduling, production task query, production process monitoring, intelligent data collection, quality inspection and control, material tracking, raw and auxiliary material consumption control, workshop assessment and management, statistical analysis, human resources and Device management and other functions.

Production planning and scheduling: Through effective planning and detailed scheduling of production capacity, the production capacity can be maximized on the basis of ensuring the timely delivery of customer goods. For build-to-order businesses, this module is an effective way to adapt to orders, saving capacity and costs as customer orders become smaller, more diverse, and more random.

Production process control: Control the production process according to the production process to prevent the wrong, missing, and multi-installation of spare parts. Automatic feeding control can be realized by connecting the equipment control system, real-time statistics of workshop data collection, and monitoring of the production of work-in-progress, finished products and materials. Status and quality status, and support temporary adjustment of production plans such as order cancellation, product modification, and installation.