Actual Use Cases

Case 1: Manufacturing Production Line Automation

Background:

A manufacturing plant needs to achieve efficient tracking of raw materials and finished products on its production line to ensure high-quality production and inventory management. Traditional manual barcode scanning methods are inefficient and prone to errors.

Solution:

The plant uses the XTIOT XT738M custom code 39 interface protocol command mode sensing mode barcode scanning engine, which is integrated into the production line management system to achieve the function of continuous barcode reading on the conveyor belt.

Implementation steps:

Hardware installation: Install the XTIOT XT738M barcode scanning engine at key nodes of the production line.

Software integration: Connect the scanning engine to the control system through the custom code 39 interface protocol, and configure the command mode and sensing mode.

System testing: Conduct comprehensive functional tests to ensure that the scanning engine can accurately read and process the barcodes of materials moving continuously on the conveyor belt.

Employee training: Provide operation training to production line workers to ensure that they can use the new system correctly.

Effect:

Improve efficiency: Automated barcode reading reduces manual intervention and increases the speed of the production line.

Reduce errors: The continuous reading function reduces errors caused by manual operation and improves production quality.

Real-time tracking: The system can track the status of each component and semi-finished product in real time, improving the level of quality management.

Data synchronization: Scanned data is uploaded to the production management system in real time, realizing timely synchronization of data.

Case 2: Automation of Logistics Sorting Center

Background:

A logistics company needs to achieve efficient sorting and tracking of packages in its sorting center to reduce errors and increase processing speed. The traditional manual barcode scanning method is inefficient and prone to errors.

Solution:

The company adopted the XTIOT XT738M custom code 39 interface protocol command mode sensing mode barcode scanning engine, integrated into the automated sorting system, and realized the function of continuous barcode reading on the conveyor belt.

Implementation steps:

Hardware installation: Install the XTIOT XT738M barcode scanning engine at key positions on the conveyor belt.

Software integration: Connect the scanning engine to the control unit of the sorting system through the custom code 39 interface protocol, and configure the command mode and sensing mode.

System testing: Conduct comprehensive functional testing to ensure that the scanning engine can accurately read and process the barcodes of packages moving continuously on the conveyor belt.

Staff training: Provide system operation training to operators to ensure that they can use the new system proficiently.

Effect:

Improve efficiency: Automated barcode reading reduces manual intervention and improves sorting speed.

Reduce errors: The continuous reading function reduces errors caused by manual operation and improves sorting accuracy.

Real-time monitoring: The system can monitor the status of packages in real time for easy management and scheduling.

Data synchronization: Scanning data is uploaded to the background management system in real time for easy query and statistics.