Actual use cases

Case 1: Real-time monitoring of manufacturing production lines

Background:

A manufacturing company hopes to improve its real-time monitoring capabilities on its production lines, ensure transparency of production progress, and be able to control product quality in real time.

Solution:

The company uses XTIOT XT8131A LAN real-time monitoring of production progress and quality control Code 39 DPM readers, integrated into the production line control system, to read product coding information.

Implementation steps:

Hardware installation: Install XTIOT XT8131A readers at key nodes of the production line.

Software integration: Connect the reader to the production management system via LAN and configure the real-time monitoring function.

System testing: Conduct comprehensive functional tests to ensure that the reader can accurately read Code 39 DPM codes.

Employee training: Provide operation training for production line operators to ensure that they can use the reader correctly.

Effects:

Improve efficiency: Real-time monitoring reduces production delays.

Quality control: Automated code reading reduces human input errors.

Transparency: Managers can view production progress in real time to facilitate adjustment of plans.

Data synchronization: code reading data is uploaded to the backend management system in real time, which is convenient for production analysis and decision-making.

Case 2: Quality inspection of precision parts

Background:

A company that produces precision parts needs to improve its quality inspection efficiency and ensure that the data of each part is accurately recorded and traceable.

Solution:

The company uses XTIOT XT8131A LAN to monitor production progress and quality control in real time. Code 39 DPM readers are integrated into the quality inspection system to read the coded information on the parts.

Implementation steps:

Hardware installation: Install XTIOT XT8131A readers at key locations of the inspection station.

Software integration: Connect the reader to the quality control system via LAN and configure the real-time monitoring function.

System testing: Conduct comprehensive functional tests to ensure that the reader can read the Code 39 DPM code accurately.

Staff training: Provide operation training for inspection station staff to ensure that they can use the reader correctly.

Effect:

Improve efficiency: Real-time monitoring reduces inspection time.

Quality control: Automated code reading reduces missed inspections and mis-inspections.

Transparency: Managers can view inspection results in real time, facilitating quick response.

Data synchronization: Code reading data is uploaded to the backend management system in real time, facilitating quality analysis and formulation of improvement measures.

Meet ISO/IEC 15415, SO/IEC TR 29158（AIM DPM-1-2006, SEMI T10-0701 Standard

▪ ISO/IEC 15415: Developed by the International Organization for Standardization

QR code imprinting quality assessment specification. Primarily used to evaluate QR codes printed on labels.

▪ ISO/IEC TR 29158 (AIM DPM-1-2006):

Identification Manufacturers) direct parts marking QR code marking quality evaluation specifications. to ISO/IEC15415

as basic. It was also standardized by the International Organization for Standardization in 2011.

▪ SEMI T10-0701: developed by SEMI (Semiconductor Equipment and Materials International)

Specifications for quality evaluation of DataMatrix code imprinting on semiconductor-related materials.

ISO/IEC 15415 standard

The ISO/IEC 15415 standard is primarily used to evaluate QR codes printed on labels.

The QR code is rated based on 8 different parameters. The rating process will evaluate decoding, character contrast, modulation, reflectivity,

The positioning pattern is damaged, axial non-uniformity, mesh non-uniformity, and unused error correction parameters are rated.

XTIOT provides 11 symbologies for Data Matrix ECC 200, QR Code, Micro QR Code or Aztec Code

Rating parameters: 'Overall Quality', 'Contrast', 'Modulation', 'Fixed Pattern Damage', 'Decode', 'Axial Non Uniformity', 'Grid Non-Uniformity', 'Unused Error Correction', 'Reflectance Margin' , 'Print Growth', and

'Contrast Uniformity'.

PDF417 symbology provides 7 rating parameters: 'Overall Quality', 'Start/Stop Pattern', 'Codeword Yield', 'Unused'

Error Correction', 'Modulation', 'Decodability', and 'Defects'.

ISO/IEC TR 29158 (AIM DPM-1-2006) standard

The AIM DPM-1-2006 standard is mainly used to evaluate the quality of QR code marking for direct part marking.

The quality parameters and rating process for DPM codes are similar to the ISO 15415 standard, but there are some important differences.

▪ Global threshold calculation.

▪ Modulation calculations.

▪ In addition to 45° illumination, the AIM DPM standard allows 30°, 90° and dome illumination.

SEMI T10-0701 Standard

  The SEMI T10-0701 standard is primarily used to evaluate the imprinting quality of DataMatrix codes imprinted on semiconductor-related materials.

  Halcon provides 21 rating parameters for Data Matrix ECC 200 symbology: 'P1 Row', 'P1 Column', 'P2 Row',

'P2 Column', 'P3 Row', 'P3 Column', 'P4 Row', 'P4 Column', 'Rows', 'Columns', 'Symbol Contrast', 'Symbol

Contrast SNR', 'Horizontal Mark Growth', 'Vertical Mark Growth', 'Data Matrix Cell Width', 'Data Matrix Cell

Height', 'Horizontal Mark Misplacement', 'Vertical Mark Misplacement ', 'Cell Defects', 'Finder Pattern Defects',

'Unused Error Correction'.