Shenzhen Xingtong IOT Technology Co., Ltd.
Barcode Scanner Manufacturer with development & Invention ability
Fake shampoo and body wash are dangerous. They may contain harmful chemicals, cause skin rashes, or damage hair. Parents can‘t tell real from fake just by looking at the bottle.
Batch traceability means: Every bottle has a batch number. If a quality issue appears (bad ingredient, wrong formula), you recall only that batch – not all production.
Anti‑counterfeit means: Every bottle has a unique QR code. Customers scan with their phone → see if it‘s real, batch number, expiration date.
No fake products. No customer gets rash. No brand damage.
| Station | What You Scan | Why |
|---|---|---|
| Raw material receiving | Ingredient lot code | Record supplier, batch, expiration |
| Mixing / batching | Batch code on mixed formula | Link ingredients to finished product batch |
| Filling line | Bottle code after fill | Assign batch number, production date |
| Capping / sealing | Bottle code | Record seal integrity, capping time |
| Labeling | Bottle code + QR code | Link anti‑counterfeit QR to batch |
| Case packing | Case code + bottle codes | Link individual bottles to shipping case |
| Warehouse | Case code or pallet code | Track inventory, FIFO picking |
| Retail checkout | Bottle barcode | Record sale, activate digital warranty |
| Customer scan | QR code on bottle | Verify authenticity, see batch info |

Reads up to 100 codes in one scan – scan a whole tray of bottles at once
90 codes per second – keeps filling line moving
Reads codes on wet, glossy, or curved bottle surfaces
Detects missing or duplicate codes immediately
IP67 – survives washdowns and moisture
Best for: High‑speed filling line, bottle tray scanning

Ensures every bottle is in the correct shipping case
Scan case code → scan each bottle code inside → system verifies they belong together
Quantity check – alarm if wrong number of bottles
Mismatch alert – wrong product in wrong case? Workstation locks
Export reports – full traceability for safety audits and recalls
Best for: Case packing station, final verification

Reads batch codes and case codes
2.4G wireless – connect to WMS
Point‑and‑shoot – simple for warehouse staff
Best for: Receiving dock, put‑away, order picking
Raw ingredients arrive with lot codes
↓
Scan ingredient codes → record supplier, batch, expiration
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Ingredients mixed into batch → batch code assigned
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Bottles filled on filling line
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XT8601B batch scans bottles as they exit filler
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System records: batch number, fill date, line ID
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QR anti‑counterfeit label applied to each bottle
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XT8601B scans QR code → link QR to batch number
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Bottles packed into cases
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XTS03 workflow at case packing:
1. Scan case code
2. Scan each bottle code inside
3. System verifies: correct product? correct quantity?
4. Wrong product? Alarm + lock
5. All correct? Case sealed
Customer scans QR code on shampoo bottle with phone
↓
Phone shows: Authentic product
Batch number: B2301
Production date: May 2026
Expiration date: May 2028
Ingredients list
Safety certificate
↓
Customer trusts your brand
| Code | Where | Contains |
|---|---|---|
| Ingredient lot code | On raw material pallet | Supplier, batch, expiration |
| Batch code | On bottle (human‑readable) | Batch number, production date |
| QR code | On bottle (consumer‑facing) | Authenticity link, batch info, product details |
| Case code | On shipping case | Case ID, bottle count, batch number |
| Problem | Without Traceability | With XTIOT System |
|---|---|---|
| Counterfeit shampoo on market | Parents buy fakes, get skin rash | Scan QR code proves authenticity |
| Quality issue (bad ingredient batch) | Don‘t know which bottles affected | Trace to specific ingredient lot, recall only affected |
| Retailer demands traceability | Can‘t supply data | Full production‑to‑store record |
| Recall after contamination | Recall all production – huge waste | Recall only affected batch |
| Customer complaint – wrong product in box | Can‘t verify | Case packing record shows what was inside |
A batch of shampoo is found to have incorrect pH level. It causes scalp irritation.
Without traceability: Recall all shampoo from all stores. Destroy thousands of bottles. Huge loss.
With XTIOT system: Search system for batch number B2301. System shows exactly which cases went to which stores. Recall only those bottles. Other batches stay on shelf. Minimal waste.
| Feature | Benefit |
|---|---|
| Anti‑counterfeit QR | Customers scan to verify authenticity |
| Batch traceability | Link every bottle to ingredient lot and production batch |
| Batch scanning | XT8601B scans 100 bottles at once |
| Case verification | XTS03 prevents wrong product in wrong case |
| Recall ready | Full batch traceability – recall only affected bottles |
| Retail ready | XT7308D fast checkout |
| Customer trust | Scan QR code shows product is real |
Need batch traceability and anti‑counterfeit for your shampoo or body wash? Contact XTIOT.
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